Custom packaging plays a key role in the fast-paced tobacco industry, from protection to brand recognition and meeting regulatory compliance. Are you aware of that? buying Custom cigarette boxes allow the brands to grow while maintaining the country’s standards also. It is commonly observed that mostly small businesses or startups make a common mistake in their tobacco business when they order cigarette packaging. They don’t go through the proper research. While some large corporations also go through these errors because they don’t keep their packaging updated with the latest packaging trends. We all know that proper research is mandatory for anyone doing any business, whether running a cosmetic, shoe, or apparel brand.
Why?
Because sometimes Minor Errors lead to a Big Loss.
The same goes for tobacco brands; it leads to delays in the production processes, legal issues, and disappointed clients. Further, it’s also a waste of time and resources spent on the production.
According to the Global Tobacco Packaging Market Size and Trends:
“Global tobacco packaging market is estimated to be valued at USD 20.33 Bn in 2025 and is expected to reach USD 28.63 Bn by 2032, exhibiting a compound annual growth rate (CAGR) of 5% from 2025 to 2032.“
Ready to avoid these errors? Want a perfect solution?
In this guide, we will learn about the mistakes that brand owners should avoid when buying custom cigarette packaging. You will also know how to choose the right pack.
1. Using Incorrect Box Sizes That Don’t Fit Your Product
The perfect size and dimensions of cigarette box packaging are crucial to avoid damage and loss. Otherwise, it will lead to misalignment and an unusual fit of sticks. It gives an unprofessional look and significantly decreases the number of customers coming to the brand.
What is the count of cigars per pack?
Did you know that? If yes, share your thoughts through the comments.
The count per box varies according to the country; for example, the standard count in the USA is 20, and it is up to 25 sticks in Canada.
“Stay Legal, Stay Stylish – Balancing Standards with Printed Cigarette Packaging!“
If you want to know the cigarette count per pack, read this valuable blog: How Many Cigarettes Are in a Pack? A Simple Guide for Brand Owners
What Do You Need to Do?
- You must confirm the standard number of fags per pack according to your country rules.
- Once you are done with the exact count, go with the final design with perfect dimensions. It should be not be too tight that it damage the items or not to loose that fags moves and give a bad experience.
- When you receive the mockup or samples, you must ensure they are the same as you desire.
Note: I hope now you have got clarity about the accurate size, always focus on the right size of your custom pre roll boxes and cigar packs.
2. Sacrificing Durability Just to Reduce Expenses
What are your preferences as a business owner? Do you know your preferences? They vary from individual to individual. Because of a tight budget, some want to get custom printed packaging boxes at a cheap or low price while ignoring the quality. Some have a good budget, but they spend less on boxes to save money. What are the side effects if you continue following these things? It will damage your products, ruin the brand image, lead to high customer complaints, and in the end, reduce sales.
You should ask these questions of yourself.
Questions:
- Will your packaging last longer?
- Are you able to bear the loss?
- Is the packaging strong enough to protect the items?
As a business owner, you should truly know what matters most for your brand and the products.
“Affordable, Not Cheap – Choose Smart Packaging!“
How to Fix That Error?
- If you are short on budget, don’t worry, start with a small quantity while focusing on the quality.
- If you have a good amount of money, get valuable, durable, first-class quality packaging without any other thought.
- Don’t start with weak stocks; always go with priority cigarette packs.
3. Neglecting Quality Materials for Cigarette Boxes Wholesale
Materials play a key role in the manufacturing process. If the base is not strong, what can anyone expect more of? It directly impacts the brand identity, decreases the presentation, and reduces revenue.
What’s the Solution to This Problem?
- Choose the first-class quality materials such as paperboard, cardboard, corrugated, and cardstock.
- You can use a double layer of stock to make it more durable.
Remember, durable materials don’t fade over time and can’t tear easily.
4. Avoiding the Legal & Regulatory Requirements
This is the most important point to consider in cigarette packaging. It can lead to serious consequences. Legal rules are established to ensure consumer safety and environmental responsibility. If you avoid them, you may be asked to pay a fine and face any other legal action, which can also affect the brand’s reputation.
What Can You Do That?
- Must stay updated with relevant laws, such as labeling guidelines, health warnings, and packaging standards.
- Work with those manufacturers that understand all these rules and help you to prepare accordingly.
5. Forget to Update the Cigarette Packaging
All of us know the importance of updates in custom printed packaging for cigars. If we don’t follow them, we also have an idea of what the side effects can be. Maintaining a brand image by continuously providing the best to the consumers according to the trends takes time. But it takes a few seconds to lose the image. Do you want to experience that? No one wants that. However, a small mistake and negligence can make it happen. It reduces the reliability of the brands.
How to Overcome These Errors?
- Always check the industry updates on a timely basis, and prefer to order such updated packaging.
- Must follow government rules and regulations to avoid any compliance issues.
- Test the new features before making them public.
Important Note: Don’t forget to gather customers’ feedback on time.
6. Continuously Overlooking Your Brand Image
An ideal brand image is mandatory to build a strong trust with customers. A strong connection with customers leads to high brand recognition. So, make a consistent brand image that makes the consumer your consistent buyer. Always consider the best and accurate features. Inconsistent features in the packaging ruin the brand reputation, such as irrelevant fonts, colors, mismatched designs, etc., and weaken the brand identity immediately.
How Can You Correct This Mistake?
- Use CMYK, PMS, and RGB color models that suit you best.
- Your logo should depict your brand and products, so decide the place wisely.
- Design should align with the brand values and meet audience expectations.
7. Forget to Incorporate Anti-Counterfeit Features
Counterfeiting is considered a significant issue in the tobacco industry. Without proper security features, your brand can easily be copied and misused. How bad is it for your brand image? Therefore, you should focus on it for your brand recognition.
What Do You Need to Do?
- Add QR codes and tamper-evident seals.
- Use special serial numbers or barcodes to help track and trace your products easily.
8. Going with the Wrong Printing Technique
Do you know how many printing techniques there are? The market is full of multiple printing techniques, including:
- Offset printing
- Flexographic printing
- Gravure printing
- Sublimation printing
- Thermal transfer printing
- Inkjet printing
- Laser printing
- Digital printing
- Onset printing
- UV printing
- Lithographic printing
- Screen printing
- Letterpress printing
Each technique has limitations, benefits, and different levels of color vibrancy. The incorrect approach may result in a boring look, poor printing, or higher expenses.
How to Choose the Right One?
- Study each technique in detail.
- Check that it falls within your budget.
- Ask for the samples to check the print quality.
- Choose the desired technique by discussing it with the printing expert.
End Results: The right printing process gives a professional look to the empty cigarette boxes and the filled cigar packs.
9. Ignoring the Fag Consumers Experince
How much value do you give to your customers? Have you ever designed cardboard cigarette packaging boxes according to the users? Have you ever experienced how end-users interact with your biodegradable packaging boxes? Are they satisfied with your cases? Do you want to make the customers long-term users with durable custom blunt boxes?
How Can You Handle This Effectively?
- Opening and closing should be easy to use.
- Incorporate clear labelling and all the necessary instructions on the box.
- Make the design of the box according to the user’s taste.
Pro Tip: Always give your customers positive experiences that make them come to you for a repeated purchase.
Choose the Right Packaging Suppliers for Custom Cigarette Box Packaging
Having the right custom packaging manufacturer that guarantees a high success rate in the tobacco business is necessary. Searching for the exact one requires time, but don’t overlook it in any case. You should always have the right packaging suppliers for your business that fulfill your cigarette packaging boxes needs. Want to know whom you should contact?
In my opinion, you should work with BoxLark (BL LLC), an eco-friendly packaging partner in the United States. They manufacture different types of enchanting packaging, such as custom vape boxes, custom cigar boxes, tobacco packaging, etc, with ideal and quality stocks and offer them at cost-effective prices without any hidden charges. You will always get outstanding results and have the choice to customize the mesmerizing designs with quality printing and inks.
Without any delay, enjoy limitless benefits such as quick turnaround time and rush order services. You can enjoy up to 30% off on printed product packaging. Get a quick quote now and experience free shipping services in the United States, Australia, the United Kingdom, and Canada. Here, you will also get free design assistance so that you can easily target the cigar’s consumers. Start today and customize your pack of cigarettes according to the current trends and your business needs.
Contact details:
Phone number: (800) 811-5541
Email address: sales@boxlark.com
For more details, check BoxLark’s instagram page for an amazing collection of wholesale custom packaging.
I hope you find this blog helpful. For more informational and engaging blogs, stay tuned with us.
Nutshell!
All in all, I hope you now have a clear picture in your mind about the top 9 mistakes to avoid when buying custom cigarette boxes. If you follow the errors mentioned above, believe me, your brand will become one of the best brands in the industry. Because of this, you can easily win the customers’ hearts and trust and make them buy from you again and again. Further, this helps you comply with the laws and connect with the audience. But keep in mind, consistency is mandatory in custom box packaging with logo, don’t overlook it in any case.
If you want to achieve your business goal, don’t forget to apply these tips to your packaging.
Start applying these today!
Frequently Asked Question:
It is essential because it protects cigars, reflects brand identity, ensures compliance, and provides the best user experience.
Yes, right size is mandatory for safety of fags, reduces the return rate, and makes the customers to trust on the brand.
Yes, it is of high importance for brand image, customer experience, and high sales. It also shows that you are fulfilling the government's rules.
Choose durable materials and coatings for packaging to reduce the chance of damage.
If it affects the quality of cigars, then don't go with that.
Yes, checking the quality and design accuracy before committing to an order is a good approach.
BoxLark is the best place to order eco-friendly custom cigarette packaging.
