Are you familiar with what is die cutting? Do you know the art and magic of die cutting? Are you curious to explore it? Why is it becoming popular? This blog is specially written for you! You will love to know this fantastic and versatile method. You can find everything here, from sophisticated designs to precise shapes, everything is at your fingertips!
It is one of the best mechanisms widely used in packaging and other industries all across the world. As the industry is full of different types of items with unique shapes, patterns, and designs, there must be an ideal die cut custom packaging system.
“The Power of Die Cutting: Achieve Professional Excellence.”
Die cutting process refers to a mechanism where the latest machinery is used to cut paper, cardstock, corrugated, leather, or other materials into different shapes, designs, and patterns that satisfy the needs of the customers. You can get exactly the shape that you want for your high-end items. Get die cut printed custom packaging today!
Read out to learn how this method has changed the world!
What is a Die?
Do you know what exactly a die is? A die is a metal object having sharp edges used for cutting different shapes and sizes using a press. Think of a die as similar to Cookie Cutters. Some dies are sharp which can be used to cut thick stock.
On the other side, thinner metal dies are utilized to cut thin packaging materials.
What is Die Cutting Machine?
It’s time to learn about the die cutting machine! These machines can come in different sizes. Each of them has a different purpose and use for specific materials. They uniformly apply pressure to cut a variety of unique shapes from metal dies. These professional die cuts boost the brand image in the highly saturated market and generate maximum sales.
The Importance of Die Cutting – You Must Know
Are you aware of the traditional die cutting methods? How do they differ from the latest methods? These are different from each other. New developments are required to meet the fast-paced market. It improves the production process efficiency which makes the customers satisfied. In this respect, printing and die cutting have played a key role.
It gives you the opportunity to customize numerous designs that look visually pleasing and create a memorable experience. You can craft different shapes of die cuts such as stars, hearts, rectangles, leaves, numbers, and flowers.
“An Impactful Packaging: Achieve Crisp and Striking Shapes.”
Various industries’ performance has now increased because of the use of die cutting processes for their multiple purposes. This is an efficient mechanism that saves a lot of time as compared to the other traditional cutting methods. It is a versatile solution and can be used for many industry projects, occasions, and whatever you think!
History of Die Cutting – You Must Know
Prior to the latest process of die cutting, manual methods were used. It took too much time and cost more. Moreover, there is a chance that the cuts were not properly done. Have you heard about what is die cutting? YES! With the aid of the latest die cutting process, it becomes smoother and easier to achieve the goals. Die cutting meaning is the use of dies for cutting materials that produce exact and perfect shapes.
“Die Cutting: Cornerstone of Innovation.”
The term die cutting has its roots in the 1300s. Stemming from the Middle English term ‘de‘, associated with the Latin “datum,” denoting “given.”
The Role of Dielines in Customized Box Creation
What is dieline? Basically, it is a sample that ensures that the design of the case is correct before it goes to the manufacturing process. This is how a dieline becomes essential in the custom die cutting process. It is a diagram with markings that show where the custom printed boxes can be folded.
Crafting Dieline Template Structure
You should keep a few things in mind, during the creation process of dieline. It is mandatory to know the meaning of each line. Custom packaging brands provide their dieline templates for structural design. You just need to position your amazing artwork as well as your brand logos for perfect color matching. Here for your better understanding, a dieline template is given. It will surely assist you!
Cut and Crease Line: Red Lines
It shows the area where the custom box would fold. Graphics and text are positioned 0.125 inches from the cutting line.
Bleed Line: Blue Lines
These lines indicate the drain area. In this, graphics extend to the cut line for a sharp print.
Safety Margin: Green Lines
These green lines indicate where the images and text should be placed. Graphics at least 0.125 inches away from the cut line.
Perforation: Dotted Black Lines
It consists of tiny holes created into the material. You can easily tear the paper.
Different Functions of Die Cutting
What does die cut mean? I hope now you have a proper understanding of this term. How do machines produce amazing die cuts? Advancements in die cutting give a flawless design to the packaging. How can you create a packaging outline? Computer-aided design (CAD) is crucial to make the proper and ideal outline of the packaging.
After that, it is placed on the die board. The most advanced method for creating exceptional designs on die boards is using laser cutters to burn patterns onto the wood. These latest lasers boost the drawing precision level on die boards. Moreover, steel rules are shaped with a rule bender for the cutting die.
Die cutting has a variety of functionalities. Each of them serves multiple purposes. The details are given below:
Through Cutting: Cut straight through any packaging material that you want.
Scoring: Leaves a mark, indent, or shallow cut on a designated place.
Creasing: It is also known as fold line. It assists you in understanding how you can fold the paper.
Perforating: It is a marking of lines consisting of holes. These small cuts give ease in tearing.
Always remember that creasing is particularly used for the preparation of corrugated custom packaging. Die cutting machines are pressed onto the required materials to craft personalized luxury wholesale custom packaging.
What is Die Cutting: Discover the Methods
As you have learned about what is a die cut? Now are you ready to know the exceptional methods of die-cutting for custom boxes wholesale? I am sharing the three main methods. Each of these has its unique purpose. Following are the methods include:
Steel Rule
Steel rule, alternatively referred to as flatbed. This is ideal for large projects that specifically depend on particular shapes.
Rotary Die
This amazing technique employs a specialized tool to craft perforations in a sheet of material.
Laser Die
Laser die is also known as the digital cutting method. There is no need for any physical tool.
This is a more advanced method because it cuts precisely and the results are always the best.
How to Use a Die Cut Machine?
Remember, each die cut machine is different, therefore its use is different from each other. On a priority basis check the details of the printing machine you have. Here, I will provide you with a general brief guide on the usage of die cut machine.
Fasten your seatbelt for this amazing ride!
If you have a manual machine, you should place your selected die and material between the acrylic cutting pads. It’s just like a sandwich. If you have a cardstock material you can follow this guide:
- First, you should have an acrylic cutting pad.
- After that, place your cardstock material downward on the acrylic cutting pad.
- Make sure to put the die cutting edge facing downwards on the material.
- Take another cutting pad, and place all these in between them.
- Now, at the end pass all this into the machine.
This process pulls your materials which creates the cuts. On the other hand, if you have an electronic die cutter, you can also follow the same above-given steps. You can also use the machine to emboss the materials. For this, follow the above steps. The results you will get will be an attractive raised pattern.
Diverse Range of Materials
Explore the variety of materials used for the die cutting process. This advanced technique is not limited to old and traditional materials. Now it has become more versatile and advanced which caters to the various industries’ needs. Here I will list some materials, given below:
- Corrugated
- Paper
- Fabrics
- Chipboard
- Leather
- Cardboard
- Plastic
- Foam
- Wood
You can buy these materials from physical shops or any online resource. Don’t delay get an instant free quote for die cut printing packaging today.
Industries Benefiting from the Die Cutting Process
In this age, die cutting is booming like a BUZZ day by day. Its advanced system, versatility, and precision have made it the first choice among various industries.
It can be used for different products starting from home to business. Some industries are listed here:
- Packaging
- Automobile
- Towel and Tissue
- Retail business
- Food industry
- Cosmetics
- Pharmaceutical
These are some industries, if you belong to another industry, you can contact a reliable partner.
End on a Note!
All in all, I guess now you have the clarity of, what is die cutting. In order to beat the competitive market going with the die cutting process is the best approach. With its aid you can leave a long-lasting impression on the customer’s memory by presenting them with custom die cut boxes as they love to have such premium and attractive packaging.
“Adds a Touch of Creativity with Versatile Die Cut Packaging.”
This makes the design to be loved and picked at once. So why not have die cut boxes today? In this context, BoxLark (BL LLC) stands out as the first choice. You can contact us at the given phone number: (+1 347 480 2020) or email: sales@boxlark.com.
One of the best announcements is that you can request a rush order, and believe me you will get the best packaging!
Thank you for being with us on this beautiful journey–it keeps us Inspired!
Frequently Asked Questions:
Die cutting is a procedure that involves using a die to cut materials. This is the most effective process used in various industries which gives precise cuts.
Materials depend upon the machine’s specifications. First, check out which machine you are using, then choose materials accordingly such as cardboard, paper, corrugated, wood, fabric, foam, and chipboard.
Definitely, you can die cut the fabric. With the help of multimedia dies you can cut fabrics such as cotton, faux leather, and corduroy.
It is a die cutting and embossing machine which is simple to use. It increases the precision of the level of your projects.
There are two types of die cutting machines:
- Electronic die cutting machines
- Manual die-cut/emboss machines
