How to Design and Order Custom Mylar Bags

Do you know that the way you pack your products says a lot about your brand? In today’s age, many businesses opt for custom bags to convey their brand's value. This packaging solution varies according to the type and nature of the products. Suppose someone is looking for a packaging solution to showcase their food, powder products, supplements, cosmetics, or other retail items. What is the best solution? One of the best and most common ways to securely pack these types of products is with custom Mylar bags. These not only offer versatility and top-notch protection but also make your products look professional.

Firstly, let's understand what a Mylar bag is!

They are flexible, reusable, and sealable pouches made from biaxially-oriented polyethylene terephthalate (BoPET), a polyester film often lined with foil or plastic laminations. These custom-printed Mylar pouches do not crack easily and offer exceptional durability and airtight sealing to protect products from light and moisture.

In this content, you will learn how to design Mylar packaging bags in various styles and sizes, with the selection of the right material and more. You will also learn how to order the perfect Mylar packaging for your business. 

So, why wait any longer? Continue to explore more!

Step-by-Step Guide to Design Custom Mylar Bags - What You Need to Know

When you design a custom bag, the process goes beyond choosing colors or just logo printing. A well-designed Mylar pouch packaging is made when the elements are combined impressively. Remember, every decision should be taken wisely as it affects how the product is stored, protected, displayed, shipped, and remembered. 

Below are some of the different features that you can consider while designing Mylar bags:

1. Choose the Perfect Style for Your Mylar Pouch to Enhance Product Safety and Presentation

Wisely choose an innovative style that suits your products, while helping brands optimize storage space and shipping efficiency, without compromising their versatile use, product safety, and visual appearance. Consider these:

• Custom Stand-Up Pouches: These stay upright for better shelf visibility, making your product more noticeable to customers.
• Flat or Gusseted Pouches: You can save space and allow easy stacking, perfect for storage and shipping efficiency.
• Custom Die Cut Mylar Bags: These give your product packaging a unique shape that stands out on shelves.
• Custom Mylar Bags with Window: This lets customers see the product inside, building trust and instantly encouraging purchase decisions.
• Custom Spout Pouches: They provide easy pouring for liquids, reducing spills and improving convenience.

2. Selecting the Right Material for Durable and Protective Mylar Bags

The most important part of designing a Mylar pouch is selecting the right material for long-term use, as well as protection and freshness of the product. The sturdy and flexible materials help block environmental factors such as air, light, and moisture, while preventing tears and punctures, offering easy storage and shipping. 

Have you considered what material works best for your product? 

Don’t worry, I am here to assist you!

• Polyester Film (BOPET): This material provides flexibility, durability, and resistance to tearing, making it a reliable base for Mylar bags.
• PET (Polyethylene Terephthalate): This stock offers excellent barrier properties, making it a perfect choice for durable and protective Mylar bags.
• PE (Polyethylene): It provides flexibility, lightweight strength, and moisture resistance for sealing and protecting a variety of goods efficiently.

3. Sealing and Safety Features Improve Mylar Bag Design

Have you ever wondered how a Mylar bag can do more than just hold the contents? The design of these should prevent spills, leaks, or accidental openings, while being easy-to-use for the customers. It should also be able to be opened multiple times without losing its seal strength. For that purpose, while designing a Mylar bag, you should take some functional features into account that offer easy openings and secure closures.

The following are some opening and closure features that you can include in your Mylar bag design:

• Custom Mylar Zip Lock Bags: These bags allow customers to open and close them multiple times, making them easy for daily use.
• Tear Strips Pouches: This provides an easy and clean way to open the bag without scissors, giving quick access to the product.
• Custom Heat-Sealed Mylar Bags: This protects the contents from air, moisture, and external contamination, keeping sensitive items fresh and safe.
• Custom Child-Resistant Mylar Bags: The safety mechanisms prevent children from opening the bag accidentally, adding an extra layer of protection.

When you add these features, your Mylar bags not only preserve the quality of the items for an extended period of time, but also keep them safe and easy to use. This leads to happy customers, encourages repeated purchases, and drives an impressive boost in your return on investment.

4. Professional Printing Options for Ideal Custom Mylar Bags

Printing is more than just a way to decorate Mylar bags. It is a method that precisely embeds your designs, product details, shapes, and brand logo on the pouches. Different printing techniques include:

• Flexographic Printing: This method is ideal for large production runs and works best on PE, PP, and laminated films, providing consistent results for bulk orders.
• Gravure Printing: It is known for delivering high-quality details and performs exceptionally on smooth foil surfaces.
• Digital Printing: It works perfectly for short runs and custom designs, allowing flexibility and quick turnaround for personalized packaging.

Additional printing methods, such as lithographic, thermal transfer, silk screen, UV printing, and hot foil stamping, are widely used to achieve unique effects on Mylar bags.

Besides printing, inks also play an important role. Inks such as water-based and UV inks work best because they last long and stick well to PE and other Mylar bag materials. 

Last but not least, color schemes such as CMYK (Cyan, Magenta, Yellow, Black) ensure full-color designs, while the Pantone Matching System (PMS) provides precise brand color matching for consistent custom printed Mylar bags.

5. Innovative Branding Elements to Amplify the Appearance of Bags

Focus on branding elements that make your bags unique and connect with customers. Here are a few branding elements that make your Mylar bags truly stand out.

• Custom Mylar Bags with Logo: A clear and visible logo improves recognition and strengthens brand identity.
• Product Details: Ingredients, usage instructions, and storage guidance help customers understand the product easily.
• Regulatory Information: Safety warnings and legal details build trust and ensure compliance.
• QR Codes or Barcodes: These connect customers to websites, promotions, or product verification.
• Taglines and Promotional Text: Short messages highlight product benefits and attract attention.

6. Add Finishes to Enhance Visual Appeal and Customer Experience

Finishes are what make the Mylar bags feel premium and catch the customer's eye. Besides selecting the right material and printing technique, finishes add visual touches that reflect the brand's quality of attention to detail. 

“The right surface effect makes a product grab attention on the shelf or stop fingers mid-scroll!”

Finishes not only improve aesthetics but can also protect the visual elements of custom Mylar bags, guarding against scratches and color loss. Some of the top finishing options are as follows: 

• Gloss Lamination: Adds shine and brightness, making colors pop and increasing shelf visibility.
• Holographic Effects: Reflective patterns create a premium, eye-catching design that draws attention.
• Spot UV Coating: A shiny finish applied to specific areas to highlight logos or key visuals.
• Embossing or Debossing: Creates raised or pressed designs that you can feel, giving the bag a premium look and touch.

Now that we have uncovered the main features of designing a custom Mylar bag, the next step is learning how to order them. Before moving forward, if you want to know how you can properly seal and store food in Mylar pouches, you can check out our article How to Seal and Store Mylar Bags Effectively for Food, Herbs, and Other Products.

Without any delay, let's move on to the ordering process! 

How to Order Top-Quality Mylar Bags for Your Variety of Products?

Once your packaging design is complete, the ordering process begins. You can choose the exact size, material, thickness, finish, closure type, and overall style for your printed Mylar bags. Moreover, you can request to add additional features, such as handles, based on your product requirements to carry the bags easily. 

After the details are confirmed, a digital preview is shared so you can check the layout, colors, text, and other important elements. If any changes are needed, they can be made before production starts. Once everything is approved, the order moves ahead for full production.

Where Can You Order the Ideal Mylar Bag? 

BoxLark, a first-class packaging firm in the United States, here you can find a variety of Mylar pouches.  If you need your packaging quickly, rush orders can usually be taken care of within 4 to 6 days, while regular orders are completed in 8 to 10 days. Reach out via email at sales@boxlark.com to share your requirements, ask questions, or request a free quote, so it's easy for you to plan your every packaging project for mylar printing hassle-free. 

Final Thoughts!

Custom Mylar bags are strong, durable, and keep products fresh by protecting them from various environmental factors. When you design them, you have the creative freedom to choose the size, style, and design that fit your product, making them ideal for food, supplements, herbs, or other items that need secure, long-lasting packaging.

When designing and ordering your Mylar bags, it’s always best to work with a packaging expert who understands how to create high-quality, reliable packaging. You can always choose BoxLark, a trusted choice, offering professional solutions and reliable packaging that meet different business needs.